In the process of composite electroplating galvanized wire, the plating solution must be stirred to obtain the composite coating in which the particles dispersed in the matrix metal. Stirring methods include mechanical stirring, air stirring, ultrasonic stirring, bath circulation, etc. The acid activation solution in the production process can remove the corrosion products and oxide film on the surface of the low carbon steel wire without excessive corrosion on the matrix.

Widely used in practice, iron wire also has certain harm, simple rust and corrosion, so we can generally use galvanized method to prevent product corrosion. Together in addition to this method, metal commonly used treatment methods and phosphating treatment, oxidation treatment, etc. Metal phosphating treatment: iron and steel products to remove oil, rust, into the specific composition of the salt solution soak, you can form a layer of water soluble salt film on the surface of the metal, this process is called phosphating treatment.

Strictly control the pH value of large roll galvanized wire bath, research shows that the size of the bath pH value directly affects the quality of steel wire coating, improper control of pH value will cause loose coating. When the pH value is greater than 3, the steel wire coating has burr caused by fine dendrites, and the surface is not smooth. The current density is strictly controlled. From the microscopic morphology, the higher the current density, the larger the zinc layer grain deposition, the less dense the corresponding zinc layer.

The welding core is the metal core of the electrode. In order to ensure the quality of the weld, there are strict regulations on the content of various metal elements in the weld core. In particular, there are strict restrictions on harmful impurities (such as sulfur and phosphorus), and the quality of the weld core metal should be better than that of the base metal. Arc welding cannot be carried out on a smooth rod without a coating. This is because the arc stability is very poor, splashing is very large, and the weld is not well formed. After long-term practice, it is gradually found that the performance of the electrode is greatly improved by coating the welding core with some mineral raw materials (i.e. electrode coating). (1) Ensure stable arc combustion, so that the welding process is normal. (2) Using the gas produced after the drug skin reaction, protect the arc and the molten pool, prevent the harmful gases in the air (such as nitrogen, oxygen, etc.) from invading the molten pool, such as these gases will cause cracks and pores in the welding material, so that the welding can not achieve the ideal effect. (3) After the drug skin is melted, slag is formed, which covers the weld surface to protect the weld metal, make the weld metal slowly cool, help the gas escape, prevent the generation of pores, and improve the structure and performance of the weld. (4) After melting, various metallurgical reactions will be carried out, such as deoxygenation, sulfur removal, phosphorus removal, etc., so as to improve weld quality and reduce alloying element burning loss.

The electrode is a kind of material that the coating (that is, the coating) is uniformly and centrally applied on the welding core outside the metal welding core. The electrode is composed of two parts: the welding core and the coating. The welding core is the metal core of the electrode. In order to ensure the quality and performance of the weld, there are strict regulations on the content of various metal elements in the welding core. Electrode structure: portable non – electrode, including cylinder, tube, sleeve plug. The electrode is made of metal or metal oxide powder, such as high heat agent and additives. Paper tube is generally used for drug pipe, and metal tube can also be used for different welding parts and use environment. The plug is at the end of the electrode, which is the clamping part that matches the sleeve during welding and prevents the flux from leaking out of the tube.