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- What are the materials used to construct the pump?
- Metal and/or rubber pump bushings are used to combat the erosion of solid particles found in the slurry. Metal slurry pump housings are usually made of carbide to resist erosion caused by increased pressure and circulation. Sometimes wear-resistant steel is used on the pump casing so that the pump can be welded if repairs are needed.
- - Pumping media where abrasive particles are present
- Slurry pumps are mainly used in industrials of mining, metallurgy, dredge, power, coal and other solid slurry transport.
- - Portable and low maintenance - There are no long or exposed mechanical shafts between the motor and worm gear, which makes the submersible pump more portable. In addition, because there are no long or exposed mechanical connections between the motor and worm gear, less maintenance is required and operating costs are significantly lower.
- On the other hand, if the slurry is not only abrasive but also has a low pH, then a duplex stainless steel construction is preferable. This material is best suited for slurry pumps to withstand harsh materials (such as acids) while still having a high Brinell hardness.
- The length of the piping. The longer the pipe, the more slurry-induced friction the pump needs to overcome.
- - transport solids hydraulically
- For certain types of slurry pumping conditions, positive displacement pumps may be a more suitable option than centrifugal pumps.
- Customised solutions
- Submersible pumps offer many advantages over dry installation or even semi-submersible sump pumps. Submersible pumps are more flexible and efficient than alternatives.
- The construction aggregate industry conveys all forms of slurry, from fine sand to coarse aggregates.
- WL Series Light-duty pumps are cantilevered, horizontal centrifugal slurry pumps. They are suitable for delivering low density slurries for metallurgical, mining, coal and building material departments. The shaft seal adopts both gland seal and centrifugal seal.
- The winch dredger is usually equipped with a hull-mounted dredge pump, which has an impeller centered at or below the draft line for further production and improved suction efficiency.
- Consider the pump components
- Under ideal conditions, a dredge pump can produce fluid acceleration greater than the speed of its fastest moving component.
- Step 3
- Because of these requirements, slurry pumps are usually larger than their clear liquid counterparts. In addition, it usually sacrifices efficiency, i.e. maximum efficiency and efficiency throughout its operating range, in exchange for the ability to achieve good operation in these challenging services.
- Step 1
- The type of application will determine whether a dry or submersible pump solution should be installed; in some cases, a solution that combines a dry and submersible pump may be the best choice. This article outlines the benefits of target=_blank title=Submersible Slurry Pump>submersible slurry pump versus dry mount pumping and shares some general rules that apply to both applications. Next, the target=_blank title=Slurry Pump Manufacturer>slurry pump manufacturer will share the following content with you.
- When pumping slurry in wet sand applications, we must evaluate the abrasive particles flowing through the piping and then assess how they affect the slurry pump. If the pump is lined with poor quality rubber, the particles will not rebound effectively and, as a result, the rubber will begin to break down. The air shavings then begin to accelerate and negatively impact the efficiency of the pump, often leading to turbulence.
- Safety
- If centrifugal, are the impellers of the right design and material?
- First, what is a slurry? A slurry is a semi-liquid mixture, usually consisting of fine particles. Examples of slurries can include manure, cement, starch, or coal suspended in water. There are countless other combinations that can be considered slurries. Because of the added particles and thicker consistency, special pump requirements should be considered. A standard pump may be able to handle the fluid, but not as effectively as a properly sized slurry pump.
- Slurry Pump
- >Slurry pump impeller is one of the most important parts of centrifugal slurry pumps. Depending on the application, slurry pump impeller selection is crucial to slurry pump performance. Slurry applications can be especially hard on the impeller of slurry pumps because of their abrasive nature. In order slurry pumps operates efficiently and stand up to the test of time, impeller has to be selected properly for slurry pumps.
- Sites often rely on centrifugal pumps to provide slurry service. These pumps (and their associated piping systems) require special provisions that demand detailed knowledge of the properties of solids and slurries to prevent wear, corrosion, erosion and other adverse effects such as solids settling. Specifying the optimum combination of speed, geometry and material requires a proper balance of often conflicting pump priorities; this requires consideration of stable operation, maximum wear life, operational flexibility and minimum energy consumption.
- The solution is to choose a >heavy duty slurry pump and, just as importantly, to use a custom built unit with replaceable parts. At Aier Machinery, building your custom slurry pump is one of our areas of expertise. We design your slurry pump to your specifications and application.
- Again, to meet life cycle cost considerations, pumps should be equipped with large diameter impellers for lower operating speeds and longer wear life, as well as field replaceable rubber liners that can be bolted on for quick maintenance. In a typical coal-fired power plant, two to five pumps will be used in each spray tower.
- Reduced inventory
- Compared to standard centrifugal pumps, centrifugal pumps optimised for slurry pumping usually have the following features.
- Follow proper piping principles to ensure consistent and uniform delivery of mud to the pump.
- The rule of thumb for setting the water pressure is the same when using the pack box, whether flushing. Mud pump shut-off pressure plus 10% or plus 20 psi, whichever is greater. However, the flow rate is set differently.
- As new coal-fired power plants come on line to meet the growing demand for electricity in the US and around the world, there is an increasing need to clean plant emissions to meet clean air regulations. Special pumpsxa0help to operate these scrubbers efficiently and handle the abrasive slurries used in the flue gas desulphurisation (FGD) process.
- Slurry Pump
- Hydrostatic head - i.e. the height to which the slurry must be lifted in the piping system.
- In a word, the wear-resistant properties of the slurry pumps are stronger, and the ability to convey particles is also stronger. Generally, the capacity of the slurry pump is larger than the mud pump, which is mainly used for coal and metal ore washing. The mud pumps are more suitable for abrasive slurry is not very strong.
- Stainless Steel, Duplex Stainless Steel, Ductile Iron, Grey Iron, etc. We can also provide natural rubber, elastomer rubber parts and pumps.
- The Company Adopts Advanced Computer Aided Engineering Software
- Pump selection for FGD
- Make sure you follow the basic rules of pump piping.
- Non-settling slurries consist of very fine particles that do not settle to the bottom of the pipe and do not settle for very long (i.e. weeks).
- Stainless Steel, Duplex Stainless Steel, Ductile Iron, Grey Iron, etc. We can also provide natural rubber, elastomer rubber parts and pumps.
- Pumps with replaceable parts and components can have an unlimited service life. A high quality customised slurry pump with replaceable parts can last you a lifetime and should therefore be considered as a very reliable long-term investment.
- Consider the impeller. Slurry pumps must have thicker vanes than water pumps to prevent wear. Due to the increased thickness, there will be fewer vanes, otherwise the passages will be too narrow and will affect the performance of the pump. The impeller should have a large enough passage so that the largest solid particles can pass through without clogging.
- Improved flow control
- Monitoring
- Abrasive.
- Typical Applications of slurry pump
- Determine the nature of the material to be pumped